Manufacturing

Injection molding, pilot-first, production-ready.

Pilot run to validate quality and packaging, then a controlled ramp to production volumes.

Manufacturing assumptions

  • Primary method: injection molding
  • Target unit cost: ~ $1.50 per unit (assumption)
  • Pilot MOQ: 1,000 units
  • Production MOQ: 5,000 units

Final pricing confirmed through RFQ + DFM.

Tooling + DFM workflow

  • DFM review and gating strategy alignment
  • Tool design + build
  • First articles + dimensional verification
  • Pilot run + QA validation
  • Production sign-off + ongoing QC sampling

If you have preferred suppliers, we adapt the packet to your vendor list.

Quality gates

  • Incoming material checks
  • In-process measurements
  • Final audit sampling
  • Packaging verification

Testing plan

  • Fit + function validation
  • Assembly time trials
  • Drop/handling checks
  • Pilot learnings captured

Timeline

  • Tooling kickoff → first articles
  • Pilot run (1,000)
  • Ramp to 5,000+ production
  • Ongoing QC + improvements

Partner readiness

We can share a structured manufacturing packet under NDA or as part of partner evaluation.

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