Manufacturing
Injection molding, pilot-first, production-ready.
Pilot run to validate quality and packaging, then a controlled ramp to production volumes.
Manufacturing assumptions
- Primary method: injection molding
- Target unit cost: ~ $1.50 per unit (assumption)
- Pilot MOQ: 1,000 units
- Production MOQ: 5,000 units
Final pricing confirmed through RFQ + DFM.
Tooling + DFM workflow
- DFM review and gating strategy alignment
- Tool design + build
- First articles + dimensional verification
- Pilot run + QA validation
- Production sign-off + ongoing QC sampling
If you have preferred suppliers, we adapt the packet to your vendor list.
Quality gates
- Incoming material checks
- In-process measurements
- Final audit sampling
- Packaging verification
Testing plan
- Fit + function validation
- Assembly time trials
- Drop/handling checks
- Pilot learnings captured
Timeline
- Tooling kickoff → first articles
- Pilot run (1,000)
- Ramp to 5,000+ production
- Ongoing QC + improvements
Partner readiness
We can share a structured manufacturing packet under NDA or as part of partner evaluation.
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